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540 went DARK right after T/O!

Printed From: Avidyne
Category: Avidyne General
Forum Name: IFD 5 Series & IFD 4 Series Touch Screen GPS/NAV/COM
Forum Description: Topics on Avidyne's IFD 5 Series and IFD 4 Series Touch Screen GPS/NAV/COM
URL: http://forums.avidyne.com/forum_posts.asp?TID=1139
Printed Date: 06 May 2024 at 5:01pm
Software Version: Web Wiz Forums 12.01 - http://www.webwizforums.com


Topic: 540 went DARK right after T/O!
Posted By: M20Kid
Subject: 540 went DARK right after T/O!
Date Posted: 25 Aug 2016 at 4:02pm
I have a 540 and it did something the other day that is a deal killer - it completely shut down and rebooted right after takeoff!  I was on an IFR flight plan on a VMC day flight.  I had entered a complex flight plan including a departure procedure that I was flying at the time.  Less than 200 feet after takeoff and the whole box just shut itself off!!  All the other radios and equipment continued working normally so I know it was something in the 540.

A few seconds later it came back on, again all by itself.  When it finished the reboot it had lost my flight plan, of course.  I was in a busy Class B airspace and not interested in fooling around trying to get all that data reloaded, fly the airplane, talk to ATC (nonstop), etc.

I know there could be an issue with the power from the airplane, but all the other electrical stuff was running fine.  Any radio the CAN reboot in flight is a very hazardous thing - imagine a reboot in IMC during an approach.

Has anyone else experienced this issue?



Replies:
Posted By: MysticCobra
Date Posted: 25 Aug 2016 at 6:06pm
I think you need to check your wiring.


Posted By: AzAv8r
Date Posted: 25 Aug 2016 at 11:44pm
Experience says: "it is likely not the IFD 540 at fault".  A bad connection, a gap in insulation, a bad breaker all could result in such.  But with it happening on takeoff?:

Many years ago, no long after we bought our plane, I observed the GEMS (engine monitor) reboot in flight.  Not critical, but something we'd need to address, so I'd need to pull the GEMS and send back to Insight.  On a later takeoff, before I'd pulled it, I noticed it reboot shortly after takeoff.   Over a few flights I observed it happened every takeoff and landing, and occasionally in flight.  Which led to the answer:

It wasn't the GEMS, or even the wiring to the GEMS (except indirectly).  The problem turned out to be a corroded crimped connector on the main bus circuit breaker.  DC electric motors (especially series wound) draw extra current at low speed - extra current leads to extra voltage drop across a resistance; extra voltage drop leads to extra current. A vicious cycle, one might say.   Any time the gear pump would drive against a load (the gear at the limits), current increase and pull the bus down.  The GEMS happened to have the highest (or only) reboot threshold of any of my avionics ( it was probably the only digital device in the plane at the time).  The gear pump is cycled only by a pressure switch; and the gear is held up in flight by hydraulic pressure.  Over time during flight the pressure would bleed off, the pump would briefly come on, and the GEMS would be rebooted.  And of course on every takeoff or landing when retraction or extension was complete. 

In troubleshooting, I reproduced it on the ground by closing the squat switch while monitoring the bus.  For a fraction of a second, the bus pulled down to 9V.   I visually inspected the lines from the battery to the bus, and the culprit was obvious when I got to it: a combination of charring (!!!) and blue copper sulfide.


Posted By: M20Kid
Date Posted: 26 Aug 2016 at 10:37am
I did think about the wiring but the entire avionics electrical wiring was rebuilt new when the radios went in about 9 months ago.  I've had no issues with anything electrical since that was done, including things that were bad before hand.

I wonder if the event was recorded in the logs?  If something in the radio caused a reboot, would it be discoverable in the logs kept by the unit itself?  Avidyne??  If it was caused by a momentary loss of ships power would that also be obvious in the logs?  Just asking to see if there's any reason to download those for inspection.


Posted By: AviJake
Date Posted: 26 Aug 2016 at 2:09pm
Yes, if it really were an IFD-related issue (including loss of input power), that would almost certainly show up in the logs.  If you supply the full set of logs to Avidyne tech support and give them a copy of this description, they will get it to Engineering for assessment.

-------------
Steve Jacobson
sjacobson@avidyne.com


Posted By: M20Kid
Date Posted: 26 Aug 2016 at 10:21pm
Thanks, Jake.  I'll try to get those logs in the next couple of days.  I appreciate your assistance tracking this down!


Posted By: Warrenwhis
Date Posted: 28 Aug 2016 at 7:12pm
Could be an electrical spike that triggered the overvoltage relay!


Posted By: ac11
Date Posted: 24 Sep 2016 at 2:12pm
M20Kid,

Any update on this? Has it happened again?


Posted By: M20Kid
Date Posted: 28 Sep 2016 at 8:50pm
The logs were sent to Avidyne a few weeks ago but I haven't heard anything yet.

Anybody?  Anybody?  Bueller?


Posted By: Royski
Date Posted: 29 Sep 2016 at 9:58am
I had the same rebooting problem in flight recently and they suggested updating to the latest 10.1.3.0 software (I am on 10.1.2).  This seems odd because I thought 10.1.3 was only to address GPS issues in Europe and the like.


Posted By: oskrypuch
Date Posted: 29 Sep 2016 at 10:06am
Originally posted by Royski Royski wrote:

I had the same rebooting problem in flight recently and they suggested updating to the latest 10.1.3.0 software (I am on 10.1.2).  This seems odd because I thought 10.1.3 was only to address GPS issues in Europe and the like.

That is what I thought too, but Tech support advised otherwise. I'm at 10.1.3. It is a quick and simple upgrade, of course always follow the instructions carefully.

* Orest



Posted By: M20Kid
Date Posted: 07 Oct 2016 at 10:45pm
I'm currently running 10.1.2, but when my radio reset in flight I was still on 10.1.1.  I also haven't heard anything but crickets from Avidyne.

It's only recycled the power once but that's enough to keep me from trusting it as airworthy unless and until the exact cause is KNOWN and REPAIRED.  Otherwise the question will always remain - when is this going to happen again?



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